Many bobblehead lovers are curious as to how custom bobble heads is created and why it always takes weeks to create one. With a high level, you will find four steps involving in making a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding the two preparation work and final shipping. Just before into specifics of each step, it can be worth mentioning how the process described is perfect for the resin-based bobblehead.
1. Sculpting (Less than a day to seven working days)
This method demands a mastery of hand sculpting skills. It will always be completed by skillful artists, who typically have numerous years of experience doing hand sculpting according to provided photos or reference objects. It could take 4 to 5 hours to get a very experienced artist to sculpt a 7-inch bobblehead, while for the less experienced artist it might take greater than a couple of days. Once the initial sculpting is completed, the buyer will have the opportunity to check its photos. Making changes is comparatively simple and easy , quick at this time. However, it will be more expensive to request a big change at the later stage because the whole sculpture needs to be rebuilt. Therefore, a consumer should glance at the initial sculpture carefully once the bobblehead maker is requesting comments. Should you be unclear, you should request more photos or require clarification. By doing that, you could take more time upfront, but you will additionally minimize your chance of needing to achieve the bobblehead reworked later and having to spend more. Also, the client should know which a custom bobblehead doll is created based upon submitted photos as opposed to a live person. Therefore, the expectation ought to be set properly concerning the resemblance and facial expression of your final bobblehead doll.
2. Molding (7-10 working days)
Molding is the procedure where the primary sculpture from your previous process will be used as basics to develop the profile and curvatures of any bobblehead’s body and head. First, a semi-liquid silicone gel will probably be used on the surface of the initial sculpture. A soft silicone coating which will take the contour in the custom sports bobbleheads will probably be formed after the gel dries. Then, a plaster coating is going to be applied on top of your silicone coating. The plaster coating may become a hardened cast once the drying process. Subsequently, the original sculpture is going to be taken out of the silicone coating. Right after the preparation job is done, melted resin will probably be injected into the emptied silicone coating to produce the bobblehead. Since the silicone coating is soft, the plaster cast wrapping the silicone coat will act to keep the resin from the desired shape before it is actually solidified. After the resin becomes solid, it will be removed by opening the plaster and peeling off the silicone coating. Right now, a raw bobblehead doll has been produced.
3. Polishing (one to three working days)
A raw bobblehead is not really able to be painted. They have grease on its surface that should be removed, and rough surfaces that should be ground smooth. Neglecting the polishing process can result in poor painting afterwards. Polishing a bobblehead doll also demands a decent degree of craftsmanship. Because its shape and curvature are not the same from a single to another, this process still can not be standardized and automated. Along with taking off the grease and smoothing the top, refining the raw bobblehead details manually may be necessary. Because of tolerances stemming from your molding process, deviation from the initial sculpting is unavoidable. The sculpting artist often needs to fine-tune the raw bobblehead after the initial polishing, and also this process might need to be reiterated. If it is determined the defects can not be fixed, the whole raw bobblehead should be scrapped.
4. Painting (a person to three working days)
Painting is not really as simple as it looks to be. The initial step is always to blend base colors to generate colors the consumers desire. The standard of the blended colors is crucial, as it has a large affect on the aesthetic part of the bobblehead. Also, because every bobblehead may have its unique colors, simply making the desired colors rich in quality for wedding bobbleheads can be extremely time-consuming. Secondly, painting is completed by using the painting brush manually, as a result of b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to make different patterns on their own clothing. In these instances, the painting artists will be required to alternate different painting brushes on those tiny areas, that is a demanding task. Once paints are put on a bobblehead doll for its head and the entire body, it might be assembled simply by using a spring with glue on ends. Obviously, making use of the spring is what makes the bobblehead doll bobble.
Hopefully, at this point, whoever finishes reading the above has received an improved idea of the fundamental procedure for making a custom bobblehead doll. Using a better understanding of the method, a consumer can better plan her or his next purchase of a custom bobblehead doll.